Sensor+ Unified Monitoring System for PQSE Performance

Authorized Distributor

Sensor+

The Unified Monitoring System for PQSE Performance

(Process, Quality, Safety & Environment)

A next-generation, real-time and cost-effective monitoring system designed to enhance visibility, ensure regulatory compliance, and deliver unified oversight of PQSE parameters.

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Capabilities

Key Features

Plug & Play

Installation and Go-live in hours

Modular & Scalable

Expandable system design

Real-Time Dashboard

Centralized monitoring

Threshold Alerts

Ensuring timely action

Flexible Config

Adaptable to any recipe or process

Batch & Equipment

Centric reports and analysis

Regulatory Compliance

CFR 21 Part 11 Compliant · NABL Certified · IP65 Certified

System Architecture

How Sensor+ Works

From sensors on the factory floor to real-time dashboards — a seamless, wireless data pipeline.

1. Sensors 2. Local Hub 3. Edge Logic 4. Gateway 5. Dashboards

Hub-Reactor Setup

Factory Floor

STEP 1

Sensor Integration

Sensors attach directly to reactors and process utilities.

STEP 2

Local RF Hub Collection

Multi-sensor values are captured and transmitted wirelessly.

T1:24.30 C
P1:1.2 bar
pH:6.5

STEP 3

Edge Processing

Threshold logic, alarms, and preprocessing happen before gateway sync.

RF Bridge

< 200m range

Gateway

LAN Connected

STEP 4

Analytics Gateway

Gateway consolidates streams and serves data via LAN.

Desktop Mobile LAN

STEP 5

Dashboards & Alarms

Operators get live status, threshold alerts, and batch visibility.

Equipment Batch Status
Reactor-002 No Batch
Batch-01 Active

Range

< 200m

Communication

RF Wireless

Network

LAN

PLC Required

No

Process Control

Process Operations Monitoring

Configurable Recipes

  • Multi-stage processes with setpoints, instructions, and QC checks
  • Cleaning operations

Operator-Guided Execution

  • Trigger-based stage transitions
  • Instruction & QC acknowledgment
  • Time-stamped batch actions (Start, pause, resume, terminate)

Full Traceability & Compliance

  • Equipment e-logs for process efficiency
  • Product / Recipe Records
  • e-batch / e-cleaning records
  • Deviation Reports

Illustrative Process Recipe - Stage 1

Visual Batch Flow

STEP 1

Start Batch

STEP 2

Add Materials & Reaction

Setpoint: Temp = 90

STEP 3

Tech Crystallization

Setpoint: Temp = 5

STEP 4

Charcoalization

QC Check & Discharge

STEP 5

Batch Complete

No PLC programming Equipment-ready Real-time data Fully GMP-aligned Regulatory compliance

Monitoring Capabilities

Equipment & Utilities Monitoring

Equipment Monitoring

Operational Parameters:

Temperature Pressure Vacuum pH Conductivity Flow Rate Agitation Speed O2/N2 Level

For equipment:

Reactor, Bio Reactor, Fermenter, Dryer, Laminar Airflow, Isolator, Autoclave, Granulator, Lyophilizer, Blender, Solvent Tank, Receiver, Storage Container

Clean Room Monitoring

AHU / HVAC Parameters:

  • Humidity
  • Temperature
  • Airborne Particle Count
  • Air Pressure Differential

Utilities Monitoring

  • Process Water / PW / WFI: TOC & Conductivity
  • Temperature: Brine, Chilled Water, Hot Water, Steam
  • Flow Meters: Rate & Volume
  • Level Indicators: Solvent, Generic Items
  • N2 Pressure, Steam Pressure, Vacuum monitoring

EHS

Environment & Safety Monitoring

Environmental Applications

Water / Liquid Effluent

COD / BOD Turbidity / TSS TDS

Air Pollution Monitoring

Particulate Matter O3 / SO2 / NO2 User-defined AQI

Safety Applications

  • ! LEL Detection - Flammable and poisonous gases
  • ! Nitrogen Pressure - Monitoring in N2 lines for nitrogen blanket
  • ! Solvent Storage Tanks - Temperature/Pressure monitoring to trigger venting

Versatile

Applications Across Industries

Pharmaceuticals

  • APIs, Intermediates & Formulations
  • Biopharmaceuticals / Biologics
  • Biotechnology

Chemicals

  • Specialty Chemicals & Fertilizers
  • Agrochemicals & Industrial Gases
  • Dyes, Pigments, Paints & Coatings
  • Plastic, Polymers & Petrochemicals
  • Rubber & Latex Industries

FMCG & Aqua

  • Food & Beverages
  • Personal Care
  • Sea Food Processing
  • Aqua Culture & Equipment
  • Home Care & Packaged Foods

Manufacturing & Heavy

  • Cement & Steel Industries
  • Textile & Garments
  • Leather & Footwear
  • Glass, Ceramics & Mining

Environment & Safety

  • Water Treatment Plants (ETP/STP/RO)
  • Solid Waste Management
  • Air Pollution Control Equipment
  • Recycling & e-Waste Management

Comparison

Sensor+ vs. Traditional SCADA

Feature Sensor+ Traditional SCADA
Installation Time ~1 hour/reactor, no disruptions Weeks to months, equipment downtime
Batch Awareness Stage-wise threshold, dynamic config Requires MES integration, scripting
Data Ownership Local-first, highly secure, no cloud Cloud/internet dependent
Adaptability Easily adaptable to recipes/products Significant customization needed
Integration Cost No additional setup, minimal custom High customization required
License Cost No license cost Multiple 3rd party licenses
Infrastructure No additional infrastructure High wiring, cabling, server cost

The Advantage

One System, Total Visibility

A single platform for process, quality, safety, and strategic performance with plant-ready execution.

Process Monitoring Benefits

  • Real-time tracking: temperature, pressure, vacuum, pH, flow
  • Supports reactors, fermenters, dryers, isolators, autoclaves
  • Batch-wise control across charging to discharge
  • No PLC programming required for deployment
  • Instant stage visibility for proactive operations
  • Control-room integration with RF range up to ~200m

Quality Monitoring Benefits

  • Cleanroom monitoring: temperature, humidity, particles, differential pressure
  • Utility quality checks: TOC, conductivity, PW/WFI, steam, chilled water
  • GMP-ready data logs for audits and documentation
  • Cross-batch consistency tracking by equipment and stage
  • Early deviation detection with threshold alarms
  • Centralized QC/QA dashboard visibility

Safety & Environment Benefits

  • LEL and toxic gas risk detection
  • Automatic alerts for unsafe temperature/pressure conditions
  • Venting triggers for solvent tanks and reactor events
  • Air quality monitoring: PM, O3, SO2, NO2, AQI
  • Water and effluent tracking: COD, BOD, TDS, TSS, turbidity
  • Improved EHS compliance and audit readiness

Operational & Strategic Benefits

  • Cost-effective alternative to traditional SCADA
  • Faster deployment through local data logger architecture
  • Scales across multiple units and industries
  • Accelerates digital transformation in legacy plants
  • Improves OEE with lower downtime and faster response
  • Enables predictive maintenance with centralized analytics
  • Strengthens compliance posture and inspection confidence

Brochure

Sensor+ Deck & Distribution Ecosystem

Access the full brochure and connect directly with the manufacturer and authorized distributor.

Download Brochure

Complete PDF includes introduction, applications across industries, and the full Sensor+ advantage matrix.

  • Introduction & architecture walkthrough
  • Applications and use-case coverage
  • Sensor+ vs SCADA comparison
Open PDF Brochure

Manufacturer

Growth Accelerator Technologies Pvt. Ltd.

Growth Accelerator Technologies Pvt. Ltd., 12-3/522, Srinagar Colony, Rampally, Hyderabad, Telangana 501301

1800 410 2424

indiasource.co info@gatlabs.co

Authorized Distributor

Hapto Pharmaceuticals Pvt. Ltd.

Flat No. 401, Soucha Marvel Apartment, Chaitanya Layout, Khajaguda, Hyderabad 500104

+91 90009 99842 / +91 79955 08222

haptopharma.com sarath@haptopharma.com

Certification

Authorized Distributor Certificate

Official authorization from Growth Accelerator Technologies for distribution and promotion of Sensor+.

Sensor+ Authorized Distributor Certificate for Hapto Pharmaceuticals Private Limited

Ready to Transform Your Monitoring?

Contact us to schedule a demo or learn how Sensor+ can be deployed in your facility.

Manufactured by Growth Accelerator Technologies Pvt. Ltd. | Distributed by Hapto Pharmaceuticals Pvt. Ltd.